充電機在設計過程中需要注意什么事項?
為了(le)可以(yi)提高電(dian)(dian)(dian)(dian)(dian)池(chi)再充(chong)電(dian)(dian)(dian)(dian)(dian)期(qi)(qi)間的(de)(de)可靠性和(he)穩定性,電(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)電(dian)(dian)(dian)(dian)(dian)機(ji),我們將使(shi)用(yong)電(dian)(dian)(dian)(dian)(dian)源管理(li)芯片以(yi)控制電(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)壓(ya)和(he)電(dian)(dian)(dian)(dian)(dian)流,但是使(shi)用(yong)的(de)(de)電(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)電(dian)(dian)(dian)(dian)(dian)機(ji)充(chong)電(dian)(dian)(dian)(dian)(dian)的(de)(de)電(dian)(dian)(dian)(dian)(dian)源管理(li)電(dian)(dian)(dian)(dian)(dian)路的(de)(de)芯片設計時(shi),我們往(wang)往(wang)電(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)電(dian)(dian)(dian)(dian)(dian)有工(gong)作(zuo)充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)路有些混亂(luan)機(ji)的(de)(de)各個(ge)時(shi)期(qi)(qi)的(de)(de)狀態和(he)電(dian)(dian)(dian)(dian)(dian)路設計方面的(de)(de)考慮。
??電池充(chong)電方式(shi)簡介(jie)
??理論上為了防止因充(chong)電(dian)(dian)(dian)不當(dang)而(er)造成電(dian)(dian)(dian)池(chi)(chi)壽命縮短,我們將電(dian)(dian)(dian)池(chi)(chi)的充(chong)電(dian)(dian)(dian)過(guo)程分為四個(ge)階段:涓(juan)流充(chong)電(dian)(dian)(dian)(低(di)壓(ya)預充(chong),此狀態的電(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)壓(ya)比較低(di),實際使用時,建議將鋰(li)電(dian)(dian)(dian)池(chi)(chi)欠(qian)壓(ya)保護點(dian)提高,避(bi)免電(dian)(dian)(dian)池(chi)(chi)出現(xian)過(guo)放電(dian)(dian)(dian)現(xian)象)、恒流充(chong)電(dian)(dian)(dian)、恒壓(ya)充(chong)電(dian)(dian)(dian)以及(ji)充(chong)電(dian)(dian)(dian)終止。
??典(dian)型的(de)蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)方式是:先檢測待充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)的(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya),在電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)較低情況下,先進行預充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)為(wei)設定的(de)最(zui)(zui)大(da)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)的(de)1/10,當電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)升(sheng)到一定值(zhi)后,進入標準充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)過(guo)(guo)程。標準充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)過(guo)(guo)程為(wei):以(yi)最(zui)(zui)大(da)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)進行恒流(liu)(liu)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)持續穩定上升(sheng),當電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)升(sheng)到接近設定的(de)最(zui)(zui)大(da)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)時,改(gai)為(wei)恒壓(ya)(ya)(ya)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),此時,充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)逐漸(jian)下降,當電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)下降至最(zui)(zui)大(da)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)的(de)1/10時,充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)結束。
??但在實(shi)際應用(yong)中,為增加電(dian)(dian)(dian)(dian)池充(chong)(chong)放電(dian)(dian)(dian)(dian)循環次(ci)數和縮短充(chong)(chong)電(dian)(dian)(dian)(dian)時(shi)間,我(wo)們會將鋰電(dian)(dian)(dian)(dian)池欠壓保護點提高,同(tong)時(shi)設定(ding)的(de)充(chong)(chong)電(dian)(dian)(dian)(dian)終(zhong)止電(dian)(dian)(dian)(dian)壓低于標稱值,這樣電(dian)(dian)(dian)(dian)池便(bian)不(bu)會存在過(guo)充(chong)(chong)與(yu)過(guo)放現象,且可以避開“預充(chong)(chong)電(dian)(dian)(dian)(dian)”階段(duan),直接進行大(da)電(dian)(dian)(dian)(dian)流(liu)充(chong)(chong)電(dian)(dian)(dian)(dian),縮短充(chong)(chong)電(dian)(dian)(dian)(dian)時(shi)間。
??充電(dian)機(ji)電(dian)路設計應注意的事項
??若設(she)計的(de)(de)蓄(xu)電(dian)(dian)(dian)(dian)池(chi)充電(dian)(dian)(dian)(dian)機充電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)路沒(mei)有防倒(dao)灌(guan)(guan)保護,將(jiang)會產生許多危害(hai)。以(yi)輸(shu)(shu)出(chu)(chu)(chu)端接(jie)2節鋰電(dian)(dian)(dian)(dian)池(chi)串聯為例(li),若僅將(jiang)電(dian)(dian)(dian)(dian)源(yuan)去(qu)除(chu),蓄(xu)電(dian)(dian)(dian)(dian)池(chi)充電(dian)(dian)(dian)(dian)機沒(mei)有移(yi)除(chu),電(dian)(dian)(dian)(dian)池(chi)內的(de)(de)電(dian)(dian)(dian)(dian)流(liu)倒(dao)灌(guan)(guan)至充電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)路中,導(dao)致電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)量(liang)白白損失。且更嚴重的(de)(de)安全隱患是:對于降(jiang)壓(ya)(ya)(ya)電(dian)(dian)(dian)(dian)源(yuan)芯(xin)(xin)片(pian)來說,電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)流(liu)從輸(shu)(shu)出(chu)(chu)(chu)端,經(jing)芯(xin)(xin)片(pian)內部功(gong)率管寄生的(de)(de)二(er)極(ji)管倒(dao)灌(guan)(guan)至芯(xin)(xin)片(pian)的(de)(de)VIN端,當電(dian)(dian)(dian)(dian)路的(de)(de)輸(shu)(shu)出(chu)(chu)(chu)端電(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)壓(ya)(ya)(ya))低于設(she)定(ding)值(zhi)時,芯(xin)(xin)片(pian)FB點電(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)相(xiang)應的(de)(de)也會低于標稱值(zhi),芯(xin)(xin)片(pian)開始(shi)工(gong)作來提高輸(shu)(shu)出(chu)(chu)(chu)端電(dian)(dian)(dian)(dian)壓(ya)(ya)(ya);由于輸(shu)(shu)入(ru)端電(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)幾乎與輸(shu)(shu)出(chu)(chu)(chu)端相(xiang)等,對于降(jiang)壓(ya)(ya)(ya)芯(xin)(xin)片(pian)來說,輸(shu)(shu)入(ru)端無法(fa)給輸(shu)(shu)出(chu)(chu)(chu)端提供能量(liang),導(dao)致FB點電(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)一直低于標稱值(zhi),芯(xin)(xin)片(pian)進入(ru)占空(kong)比100%的(de)(de)工(gong)作狀(zhuang)態。
??如果輸(shu)入端的(de)電(dian)源(yuan)突(tu)然恢(hui)復,則(ze)輸(shu)入端的(de)電(dian)源(yuan)將(jiang)(jiang)通(tong)過已接(jie)通(tong)的(de)電(dian)源(yuan)管(guan)(guan)(guan)將(jiang)(jiang)能量直接(jie)傳輸(shu)到輸(shu)出端。由于輸(shu)入和(he)輸(shu)出之(zhi)間的(de)壓差,一個(ge)相對較大的(de)電(dian)流(liu)會(hui)在瞬(shun)間流(liu)過功率管(guan)(guan)(guan)。如果此時(shi)由于其他不(bu)可控制的(de)原(yuan)因(yin),導(dao)致(zhi)核(he)心不(bu)能及時(shi)有(you)效地響應關閉電(dian)源(yuan)管(guan)(guan)(guan),則(ze)大電(dian)流(liu)可能導(dao)致(zhi)芯片至部分開關管(guan)(guan)(guan)損壞。因(yin)此,在蓄電(dian)池充電(dian)電(dian)路的(de)設(she)計中需(xu)要增加防回流(liu)措施。
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